2013年2月21日星期四

Introduction to Overall Structure of Grinding Ball Mill


The ball mill grinding the ore into the mill coarse series less easily formed in the ball mill a grinding media Taiqing, and as the ball mill grinding mineral matter and can not be shot out of the grid control 30 ~ 50mm grain sizenuggets.
The entity modelling of ball mill is divided into three systems: transmission system, implementation system and housing and power system.
The driving and execution system includes four-bar mechanism of belt and hinge and executive component like tray; power system mainly consists of motor. A deeper understanding of equipment system can help to smoothly realizethe purpose of equipment reconstruction optimization. The following is a detailed introduction to ball mill system composition and function.
Driving and execution system: the belt driven device is mainly composed of driving wheel, driven wheel and conveyor belt. The belt driven part and hinged four-bar mechanism work jointly to produce planetary motion.Housing: the housing is welded with low carbon steel. The supporting frame (for dynamo) on the body is casted with equilateral hot rolled angle steel, on whose side a slot is open for motor assembly. At the same time, in order to make the structure bear heavier load, the space between the two plates will have to be reinforced in ball mill production process to increase the reliability of the structure and ensure normal and stable operation of the machine. To a service-oriented brand integrity, as the professional manufacturer of complete sets of mining machinery, like magnetic drum separator, Henan Hongxing is always doing the best in products and service.cell flotation: http://www.crusher-machine.com/26.html
3. Power system: the motor belongs to YC series, namely single-phase capacitor start asynchronous motor. The motor features high starting torque and sound performance with the advantages of small volume, light weight and convenient maintenance. This series of asynchronous motor is designed at the national level abiding by the standard released by IEC (international electro-technical commission).
Its press is 1.2 times of Raymond mill under the same press condition, so the production is largely increased. When the materials are sent into the grinding chamber, they are brought to the space between the roller and ring and get grinded. Then the powder grinded will be blown into separator. The fine powder after departed with the air is discharged through the outlet as final product. The large-sized powder falls back for regrinding. The air will be back to the blower for repetition of the above process. The left air wil come to thel bag filter to get cleaned. When the wear and tear between roller and the ring reaches certain degree, adjust the length of the strong spring, , so to keep the invariable pressure between the roller and the ring, to make sure the stable production and the fineness.

Learning Operation Process of Flotation Machine


Flotation machine can be widely used in ferrous metal minerals such as iron, copper, gold, and other non-ferrous metals and non-metallic mineral sorting. Apply to small and medium-sized flotation plant roughing, scavenging and anti-flotation job. The flotation machine is driven by a motor the triangular-generation transmission impeller rotation, a centrifugal effect to form negative pressure, on the one hand, inhaled sufficient air and pulp mixed, adjust the gate height control the liquid level, and useful foam scraper scraped off. By stirring slurry mixed with the drug, simultaneously refinement foam, mineral adhesive foam on top, floating slutty mineralized foam is formed.
Research on the flotation process flow has never been ceased, especially on the wetting process in Flotation machine operation.
Broadly speaking, after any fluid and solid (or liquid) contact, the immersion phenomenon after adherence and spread can be called wetting process. The result is that one fluid will be partly or wholly crowded out or be replaced by another fluid on the surface of wet material. Therefore, wetting phenomenon is a reversible physical process.
And technical experts of the flotation machine have carried out careful research on numerical changes of balanced contact angle, block rake and back angle to explain hydrophobicity covering membrane formed on the surface of solid by the blocking phenomenon and collecting agent molecules. And the long-term test shows: the contact angle will increase with the intensifying density of collecting agent molecules on solid surface until saturated; if the block front angle and back angle are not the same, the system has not yet been balanced. To a service-oriented brand integrity, as the professional manufacturer of complete sets of mining machinery, like Vibrating screen, Henan Hongxing is always doing the best in products and service.construction chute: http://www.crusher-machine.com/n228.html
In the analysis of flotation process, block front angle indicates the blocking effect when water supplants air and vice versa. Similarly, if we replace water drop with oil drop or bubble and soak it in the water, an identical phenomenon will be produced. The practical sense of the blocking effect can be identified when dispersive bubble and particles are adhered together.
Flotation equipment selection is very important, but after the operation of the flotation machine can not be ignored. The general nature of the ore is more chaos or little change, all kinds of manipulation of the premise of competitive process indicators more to meet the case, you should try to keep chaos. Of course, these experiences are detailed premise application should be based on the factory produced actual use as appropriate.

General Guidance of Cement Production Line


Based on the current developmental situation, our nation will pit forward the specific requirements, development and goal for vertical cement. At the period of historic transformation period, for every cement worker, each cement plant is not only an opportunity, but also a great challenge. We have no choice, but grasp chance and meet challenge; otherwise, we will be obsoleted seriously. The implementation of our country's industry policy makes the vertical cement plant face three outlets, the first is out of the game, and switch to bulk cement station, grinding station, and cement products manufacturer; the second is to introduce new technology, and adhere to technical progress, also coexist with new dry method; the third is to exchange new dry process kiln with vertical kiln and generally join the new dry method.
cement production line in Cement Plant:
The cement production line is composed of a series of cement production equipments, which mainly contains crushing and pre-equalization, raw material homogenizing, preheat and decomposition, cement clinker and packaging process, and so on.
According to the different raw material preparation methods, the cement production line can be divided into dry type cement production line (including semi-dry method) and wet type cement production line (including semi-wet method). Cement production line consists of a wide selection of gadgets to create cement. Among the cement equipment the key machines consist of crusher (utilized to crush material), cement Rotary Kiln (accustomed to bake cement raw materials) and cement mill (utilized to grind cement clinker). To a service-oriented brand integrity, as the professional manufacturer of complete sets of mining machinery, like limestone rotary kiln, Henan Hongxing is always doing the best in products and service.complete equipment for cement plant: http://www.crusher-machine.com/38.html
Simplified Process Flow of Cement Production in Cement Plant:
Raw materials extraction (mining) → crushing→ raw materials storage and pre-homogenization (ball mill) →raw material homogenization and storage, calcinations (raw material enter into rotary kiln after pre-heater in cyclone tube, calcinated to clinker) → cement grinding (mix other chemical material according to cement quality to grind) → cement storage and transportation
To Choose Fine Cement Production Line for Superior Efficiency:
According to the measurement of cement production undertaking, we provide prospects with two sets of solutions: a single is dry-process cement production line; one other is wet course of action cement production line. These two sets of manufacturing line would be the most favored cement production options out there at present. Our company is the professional manufacturer of all kinds of cement machinery. We sell the latest cement production equipment. Our machine is enjoying good popularity both in China and in abroad for our machine is with good quality and reasonable price. We can provide a series of service from designing, manufacturing, installation, debugging to commissioning for the complete unit of cement production line and its accessories, such as material crushing, stock yard, material pulverizing, raw meal homogenizing silo, clinker burning, pulverized coal preparation, cement pulverizing, cement packing and other electric automation equipment, water supply & drainage engineering equipment, refractory material, grinding element till laboratory equipment etc.

Mining Industry Faces Some Reform Issues


With the steps of Mining industry, the machinery manufacture pays more attentions on technology and stratery. And also inOre Beneficiation project the whole line services are not provided commonly. So facing the international market, technology and investment, the traditional development roads and polices can be changed so that this industry can serve and make great profits for international industry production.
The transformation and upgrade in domestic mining equipment are extremely urgent. Rapid development of high-end mining equipment is the current guide to action.
Recently, due to the constant development of demolition and new construction projects, a series of technology transformation and workmanship improvement have been carried out in Rock crusher by various domestic manufacturers. Because the crusher is the basic equipment of infrastructure projects, its performance and production workmanship get wider attention.
In order to better serve the construction industry and domestic urbanization construction, Hongxing Machinery is devoted to producing high efficient crushing machines, such as spring cone crusher, hammer crusher, impact crusher, sand maker, vibrating screen and so on. Our experts also collocate scientific and reasonable production lines according to different properties of materials and different requirements of customers. The Mobile crusherproduced by Hongxing plays large role in the construction wastes disposal. Recycled aggregates with different granularities can be gotten with the crushing, grinding and screening of mobile crusher. Thus the resources are greatly utilized and economy benefits are created. To a service-oriented brand integrity, as the professional manufacturer of complete sets of mining machinery, like wet magnetic separator, Henan Hongxing is always doing the best in products and service.mining spirals: http://www.hxjqchina.com/n140.html
Due to the comprehensive development of industry, mining machine industry is put higher demands such as high efficiency, energy conservation and environment protection. On one hand, Hongxing Machinery is committed to improving its product quality.
Cement production line is an important part of the mining machinery manufacturing industry. How to improve the operation rate, reduce the failure or accident rate, and reduce maintenance costs of new cement production line equipment is the development direction for enterprise. New cement production equipment management has gone through the regular maintenance management in initial stage, now, we need to step into the observation monitoring and maintenance phase, to create a favorable internal and external environment for accessories or equipment; put the part of the cement production equipment repair costs into the new equipment routine maintenance and oil monitoring equipment management to eliminate adverse information and extend the service life of the component or equipment, so that improve the operation rate and reduce maintenance costs.

Application Methods of Industrial Ball Mill


Ball mill is one of high-fine Grinding machines and has been widely applied in industrial production. Feldspar ball mill mainly consists of Feeding, discharging, rotary and transmission part (reducer, small transmission gear, motor, electric control) and so on. It has two ore grinding ways: dry way and wet way. According to discharge type of finished powder, it can be divided into two kinds: grid type and overflow type.
The grinding effects of ball mill mainly rely on the impact and grinding of body to materials. The motion of ball mill body inside the mill tube contains several different forms such as upward movement, downward movement and projectile motion. In order to further learn the movement rule of ball mill body, when we research the above problems, the following supposes are brought up.
1. When the ball mill operates at normal speed, ball mill body will move circularly according to its location inside the mill tube.
2. There are two kinds of movement paths in mill tube for ball mill: one is the ball mill moves upward along with the barrel according to the track of concentric arcs. The other is that the ball mill falls according to the track of parabola.
3. Because the slide among ball mill body, supporting wall and ball mill is extremely small, it can be ignored when specific calculation is conducted.
4. The effects of materials inside mill tube to ball mill can be ignored. To a service-oriented brand integrity, as the professional manufacturer of complete sets of mining machinery, like Flotation cell, Henan Hongxing is always doing the best in products and service.linear vibrating screen: http://www.crusher-machine.com/9.html
The rotating speed and block coefficient of ball mill body plays a big role in grinding effects. When the rotating speed and block coefficient of ball mill body are different, the movement states of ball mill can be divided into two conditions:
1. Falling aslant type
When the rotating speed of barrel is too low and the ball mill body is too little, there is no impact effects except for rolling and slide function. Consequently, grinding efficiency is unsound.
2. Free fall type
When the rotating speed of barrel is appropriate, under the effects of centrifugal effect, ball mill body attaching on the inner wall of barrel moves upward with the barrel and is brought to the proper height, and then falls down like projectile. The materials are crushed by the huge impact effects. Additionally, the rolling and slide function also play grinding role in material grinding process.
This paper make the ball mill of intermittent method as the review item, and the minute of parameters of ball mill at halting stage is usually obtained variety analysing the entire process of strategy planning stage. So the process of stopping is usually predicted. Conventional intermittent ball mill is usually reconstructed by this way, for your reason from the specifically finding regulate. II. THE BALL Machine Functioning Mode In indust

2013年2月1日星期五

Hammer Crusher Brings High Efficiency Application


Hammer crusher is the earilest crusher, the biggest advantage is the simple structure. The hammer crusher can make the larger stone, rock, limestone to small size, but the PC series combined hammer crusher biggest disadvantage is crush the hardness less than 150MPa materials. Based on the practice, analysis is made on the defects of PC hammer crusher with improved technology, hammer crusher upgrade PC series combine hammer crusher that can crush the strength hardness less than 250Mpa materials.
Hammer crusher as a common mining machinery and equipment, not only in the wide range of applications in the mining and processing production line, also a coal washery and coking plant used equipment, its hammer and liner wear parts in the device Therefore, the device production process, the hammer and liner material selection is very important.
As the economy continues to develop, sand making industry is developing rapidly. The hammer crusher Sand production line equipment, its most notable feature is the material in disposable broken molding process, to avoid the increase in secondary crushing or tertiary crushing equipment costs.
The The traditional crusher hammer high manganese steel refining after high manganese steel after water treatment, hardness of 180-220HBS, in the larger extrusion pressure or larger impact load, work surface hardening,it hardened to a surface hardness by 200HBS – 500HBS the high manganese steel having a good abrasion resistance.
The use of high chromium cast iron materials in hammer crusher
In the actual production process, the coal mining, for example, due to the hardness of the coal is small, in the process, not enough of the high manganese steel generate sufficient hardening, thereby making the potential wear of the high manganese steel can not be effectively the play, which resulted in as low hardness of the material is extremely prone to wear and tear, so that shorten the life of the equipment. To a service-oriented brand integrity, as the professional manufacturer of complete sets of mining machinery, like Bucket sand washer, Henan Hongxing is always doing the best in products and service.gravity spiral chute: http://www.crusher-machine.com/n228.html
Hxjq Heavy Industry is a professional hammer crusher equipment manufacturers, Hxjq engineers proposed on the basis of years of painstaking research, high chrome cast iron instead of high manganese steel manufacturing crusher hammer and liner concept, and repeated testing to find the optimum ratio of the respective components in the alloy, so as the the broken machinery market changes brought new splendor.
Mineral hammer crusher generally adopts three phase crushing process to crush ore: coarse-crushing, medium-crushing and fine-crushing. The most commonly used ore crushers or minetal crushers are , hammer crusher, and . 2.1m or 2.2m gyratory crusher is often used in coarse crushing (primary crushing), while 2.1m or 2.2m standard cone crusher for medium crushing, and 2.1m or 2.2m short-head type cone crusher for fine crushing. Through the coarse crushing, the size of ore is less than 1m, and after medium crushing and fine crushing, the size becomes less than 12mm. The product with suitable size will be transferred to the final product pile while product with unsuitable size will be transferred to the crusher for re-crushing. This forms a closed cycle. These mineral crusher must be your ideal choice.

Simple Discussion of Calcium Carbonate Crusher


Limestone can be used in the manufacture of glass, soda ash, caustic soda, etc., iron with limestone for flux, remove gangue, slag forming material to do with lime to remove sulfur, phosphorus and other harmful impurities. In life, made of limestone burning process than pure calcium carbonate powder, used as rubber, plastic, paper, toothpaste, cosmetics, etc. as filler. Agriculture, lime sulfur mixture prepared with lime, Bordeaux mixture and other pesticides. Application of hydrated lime to the soil and soil acidity and improve soil structure, supply of plant-available calcium. Brush with lime tree trunks to protect trees. Chemical industry to use the chemical processing of limestone made of calcium chloride, calcium nitrate, calcium sulfite and calcium important, limestone-rich Xinjiang Province in China, given the huge economic value of limestone mining in recent years to develop limestone flour processing industry and achieved good economic benefits.
According to the calcium carbonate production method is different, can be divided into carbonate heavy calcium carbonate, light calcium carbonate, etc. Heavy calcium carbonate (known as fly powder) it is to use mechanical method (using raymond grinding mill or other high-pressure grinding machine) direct crushing natural calcite, limestone, such as chalk, shells can be made.
Calcium carbonate and its usage
1) As raw material for the construction material industry (manufacture of cement and quick lime or limestone for building and road construction);
2) As aggregate in the steel industry;
3) As abrasive and polishing agent in toothpaste; To a service-oriented brand integrity, as the professional manufacturer of complete sets of mining machinery, like Ball mill, Henan Hongxing is always doing the best in products and service.calcium carbonate grinding mill: http://www.crusher-machine.com/n222.html
4) As mineral fertilizer;
5) And as mineral filler or pigment in diverse industrial applications (paper, paint, plaster, plastic, carpet).
Calcium Carbonate Crusher
Amongst the well maintained list of calcium carbonate crusher exporters. You can get the complete detailed information of huge number of listed calcium carbonate crusher wholesalers and suppliers and their products with proper description. We understand the ever increasing demand of these categorised products so that we have enlisted the groups of calcium carbonate crusher manufacturers.
The Moh’s hardness of calcium carbonate is 3,which means calcium carbonate is easy to crushing, in a whole calcium carbonate crushing process line, we provide jaw crusher for primary crushing, and impact crusher or cone crusher for fine crushing. we provide two types of jaw crusher, PE Jaw crusher and PF jaw crusher which is an advanced jaw crusher, we provide two types of impact crushers,and three types of cone crusher. besides ,we also provide mobile crushing plant for calcium carbonate crushing processing.
Henan Hongxing Mining Machinery Co., Ltd has many years' of technological power and experience accumulation of manufacturing and management of ore concentrate,single toggle jaw crusher which have many advantages such as simple and reasonable structure, high independent impact crushing ability, super low operational cost and the most competitive price. These machines have the most competitive price and the most reliable quality so that they are the top choice for the high performance crushing equipment.

Crushed Limestone is Finished by Mining Machines


Rotor is the heart of a crusher and is also a spare part with the strictest inspection because it plays an important role in the daily work. For this reason, HXJQ researches and produces heavy-type rotor with solid structure in order to gain higher rotary inertia. The high-abrasive materials and the best crushing chamber make excellent performance of the crusher. The mixed crushing technology composed by PE impact crusher has the following advantages: in the crushing process, the limestone is wrapped up by the wet materials, the powder dust is reduced, the stickiness of the gravels and wet soil mix is decreased and the mobility is improved, and the blockage of scraper-trough conveyer is reduced and it has the performance of using the belt conveyor for transportation and stock piling and digging in the prehomogenization storage yard.
Crushed limestone is become popular in construction industry. Hxjq Heavy Industry (Henan) impact crusher is a new kind of high efficient crushing equipment with its characteristic of small volume, simple structural design, high crushing ratio, low energy consumption, high output capacity, uniform granularity of finished product and selective crushing, which is of prospect.
However, on the limestone crushing, there is a higher demand for crusher in crushing cavity as well as in material ejecting capacity if the material is too wet. This factor is totally compile with impact crusher structure and design feature. When crushing with medium hardness material, impact crusher has its own advantage, which is of large crushing cavity, function of impacting, seamless connection to ensure smooth working for wet material. To a service-oriented brand integrity, as the professional manufacturer of complete sets of mining machinery, like ore separating line, Henan Hongxing is always doing the best in products and service.concrete crusher: http://www.crusher-machine.com/n216.html
Impact crusher can handle with material with length between 100mm and 500mm, pressure resistant of no more than 350Mpa with high crushing ratio. The crushed material is of cubic like shape, suitable applied in limestone in cement plant with high capacity and fine granularity.
Impact crusher is a newly-developed high-efficient crushing machine that is designed combining many kinds of crushing equipment so that it has many advantages. PE impact crusher is the latest generation of product that is researched and developed by Hongxing Machinery that adopts the newest technology of impact crusher in the whole world and endows it with the most advanced quality.
Henan Hongxing mining machinery Co., Ltd is a large-sized impact crusher manufacturer, and our impact crusher has many advantages such as simple and reasonable structure, high independent impact crushing ability, super low operational cost and the most competitive price. Welcome all new and old customers come to our company for inspection and purchase.

Professional Knowledge of Coal Jaw Crusher


Stone crusher contain jaw crusher (rough crushing, middl20 ton ball mill coste crushing, fine crushing), impact crusher, cone crusher, hammer crusher etc. Stone crushers are widely employed in mining, metallurgical, construction, chemistry, petrochemicals, transportation, power, building components business, suitable for crushing high difficult, mid hard and soft rocks and ores such as iron ore, limestone, slag, marble, quartz, granite, cement, clinker and so on. Stone crushers function significant crushing rate, high yield, equal product size, straightforward structure, reputable operation and quick upkeep, economic operating charges and so on.
The adjustment of ejecting material granularity is just like this: wedge shape or gasket adjustment is equipped between two rollers, where on the top of wedge shape equipment is equipped with adjustment bolts. When adjustment bolts pull the wedge up, the wedge prop the movable roller from fixed roller, i.e. the interval of two rollers becomes large, the ejecting granularity becomes large; on the contrary, when the wedge is down, the movable roller is under the function of tensed bearing, i.e. the interval becomes small, so the ejecting material granularity becomes small. The gasket adjustment is through increasing or decreasing gasket to adjust its thin or thick, the ejecting material will change with gasket number. To a service-oriented brand integrity, as the professional manufacturer of complete sets of mining machinery, like cement making machine, Henan Hongxing is always doing the best in products and service.rock pulverizer: http://www.crusher-machine.com/n217.html
Coal jaw crusher is of advanced technology in crusher series equipment with proper price and high performance. Hxjq Heavy Industry (Henan) pay more attention to the product quality and technology improvement and innovation, and the coal jaw c rusher is durable with fine granularity, low noise and energy saving.
Hxjq coal jaw crusher also has a good effect for hardness material, dry material and wet material. Coal jaw crusher produced by our company ensures that there is no blocking in processing with adjustable granularity under 2mm. Through the practical market proving, coal jaw crusher is outstanding among coal crushers for its own advantages.
These stones are crushed within a Major Crusher and sent to a vibratory screen. The oversize in the screen is sent for further size reduction in secondary and tertiary Crushers. From the secondary and/or tertiary Crushers, the crushed stones are sent for screening. Within the screen, merchandise of different sizes get separated which are stored in heaps. Movement of stones from crusher to screen to product piles is completed by means of belt conveyors. The item is frequently stored in open places. A schematic of typical stone crusher units is provided in sand

Jaw Crusher Enters into European Market


European Type Jaw Crusher are mainly used to proceed the medium particles crushing of various ores and large size materials with the crushing pressure of less than 320Mpa .And Jaw crusher can be divided into two kinds : coarse and fine crushing.And this series of jaw crusherhave full specifications of the products and the feeding size is 125mm~750mm ,which have become the primary crushing equipment. And Jaw Crusher is widely used in mining, metallurgy, construction, highway, railroad, conservancy and chemistry industries,etc. This series of Jaw Crusher feature large reduction ratio, even granularity, simple structure, reliable operation, convenient maintenance, and low cost,etc.
Benefits & Characters of European Type Jaw Crusher
1. Crushing cavity is deep without dead zone. It is easier to feed materials and yield higher output.
2. Jaw crusher is featured with high crushing ratio.
3. The gasket type adjusting device of the discharge gate is characterized by reliable performance, convenient use, large adjusting range, and improves the equipment flexibility.
4. The lubricating system is safe and reliable. It makes it easier to replace components and require little maintenance.
5. Jaw crusher features simple structure, reliable performance and low operating cost.
6. It is highly energy saving. A single machine saves 15%~30% of energy consumed and the system can save over half the energy consumed.
7. To meet different client needs, the discharge gate is designed with a large adjusting range. To a service-oriented brand integrity, as the professional manufacturer of complete sets of mining machinery, like Bucket sand washer, Henan Hongxing is always doing the best in products and service.crusher mobile: http://www.hxjqchina.com/product-list_21.html
8. Jaw crusher causes low noise and creates little dust.
Reliability is the hallmark of our european type jaw crusher, featuring rugged ribbed frame construction, heavy duty rock ribs that protect the pitman, forged shaft, and premium quality tapered roller bearings that absorb and withstand radial and thrust shock loads. Finite element analysis techniques assure sound design and maximum strength at all stress points for trouble-free crusher operation. Our jaw crusher is quality engineered for simplicity, easy access, low maintenance and includes reversible jaw dies for increased wear. An optional lube system is also available.
The aggregate jaw crusher produced by Hongxing mine machinery company is characterized by large crushing ratio, uniform product size, simple structure, reliable operation, easy maintenance, low operation cost.
The working way is moving extrusion type, its working principle is: the motor drives belt and pulley, which makes the up and down movement of the movable jaw through the eccentric shaft, when the movable jaw rises, the angle between toggle plate and moving jaw becomes larger, thus promoting the movable jaw plate close to the fixed jaw plate, at the same time, its materials are crushed or split into pieces, and achieve the purpose of crushing materials; When the movable jaw declines, the angle between toggle plate and moving jaw angle becomes smaller. Under the action of trolley, the spring, the moving jaw plate leaves the fixed jaw plate, the crushed materials are discharged from the crushing chamber mouth.